Predictive Maintenance Scheduler for Preventing Farm Equipment Failures,Python
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```python
import datetime
import random
class Equipment:
"""Represents a piece of farm equipment."""
def __init__(self, name, equipment_type, last_maintenance_date, maintenance_interval_days, hours_used):
"""
Initializes an Equipment object.
Args:
name (str): The name of the equipment (e.g., "Tractor 1").
equipment_type (str): The type of equipment (e.g., "Tractor", "Harvester").
last_maintenance_date (datetime.date): The date of the last maintenance.
maintenance_interval_days (int): The recommended maintenance interval in days.
hours_used (float): The total hours the equipment has been used.
"""
self.name = name
self.equipment_type = equipment_type
self.last_maintenance_date = last_maintenance_date
self.maintenance_interval_days = maintenance_interval_days
self.hours_used = hours_used
self.failure_probability = self.calculate_failure_probability() # Initialize failure probability
def calculate_failure_probability(self):
"""
Calculates the probability of failure based on usage, last maintenance, and a bit of randomness.
This is a simplified model. A real-world model would involve more complex factors like
environmental conditions, operating conditions, specific component failure rates, etc.
Returns:
float: A probability value between 0 and 1.
"""
days_since_maintenance = (datetime.date.today() - self.last_maintenance_date).days
# Base probability increases with time since last maintenance and hours used
base_probability = (days_since_maintenance / self.maintenance_interval_days) * 0.3 + (self.hours_used / 1000) * 0.1
# Add a small random factor for unpredictable events
random_factor = random.uniform(-0.05, 0.1) # Random value between -0.05 and 0.1
probability = base_probability + random_factor
# Ensure probability stays within realistic bounds
return max(0, min(probability, 1))
def needs_maintenance(self):
"""
Determines if maintenance is needed based on the failure probability.
Returns:
bool: True if maintenance is recommended, False otherwise.
"""
# Maintenance is recommended if the failure probability exceeds a threshold
return self.failure_probability > 0.7 #Adjust threshold as needed
def record_maintenance(self):
"""
Records that maintenance has been performed, resetting relevant parameters.
"""
self.last_maintenance_date = datetime.date.today()
self.hours_used = 0 # Reset hours used upon maintenance (you may adjust based on your tracking)
self.failure_probability = self.calculate_failure_probability() #Recalculate after maintenance
print(f"Maintenance recorded for {self.name}. Failure probability reset.")
def generate_equipment_list(num_equipments=5):
"""Generates a sample list of farm equipment with random but realistic values."""
equipment_list = []
equipment_types = ["Tractor", "Harvester", "Plow", "Seeder", "Sprayer"]
for i in range(num_equipments):
name = f"{equipment_types[i % len(equipment_types)]} {i+1}"
equipment_type = equipment_types[i % len(equipment_types)]
last_maintenance_date = datetime.date.today() - datetime.timedelta(days=random.randint(0, 365))
maintenance_interval_days = random.randint(90, 365) #Maintenance interval between 3 and 12 months
hours_used = random.randint(0, 2000) #up to 2000 hours
equipment = Equipment(name, equipment_type, last_maintenance_date, maintenance_interval_days, hours_used)
equipment_list.append(equipment)
return equipment_list
def check_maintenance_schedule(equipment_list):
"""
Checks the maintenance schedule for each piece of equipment and prints recommendations.
Args:
equipment_list (list): A list of Equipment objects.
"""
print("--- Maintenance Schedule Check ---")
for equipment in equipment_list:
equipment.failure_probability = equipment.calculate_failure_probability() # Update probability before checking
print(f"{equipment.name}:")
print(f" Type: {equipment.equipment_type}")
print(f" Last Maintenance: {equipment.last_maintenance_date}")
print(f" Hours Used: {equipment.hours_used}")
print(f" Failure Probability: {equipment.failure_probability:.2f}") # Format to 2 decimal places
if equipment.needs_maintenance():
print(" ** RECOMMENDATION: Maintenance is recommended due to high failure probability. **")
else:
print(" Maintenance not currently recommended.")
print("--- End of Schedule Check ---")
def simulate_usage(equipment_list, days_to_simulate=30):
"""Simulates equipment usage over a period and updates hours used."""
print(f"--- Simulating Usage for {days_to_simulate} days ---")
for day in range(days_to_simulate):
print(f"--- Day {day+1} ---")
for equipment in equipment_list:
# Simulate random hours of use
hours_used_today = random.uniform(0, 8) # Up to 8 hours of use per day
equipment.hours_used += hours_used_today
print(f" {equipment.name} used for {hours_used_today:.2f} hours.") #Format output
print("--- End of Day ---")
def main():
"""Main function to demonstrate the predictive maintenance scheduler."""
# Initialize equipment
equipment_list = generate_equipment_list()
# Initial maintenance schedule check
check_maintenance_schedule(equipment_list)
# Simulate usage for a period
simulate_usage(equipment_list, days_to_simulate=30)
# Check maintenance schedule again after usage
check_maintenance_schedule(equipment_list)
#Example of recording maintenance
for equipment in equipment_list:
if equipment.needs_maintenance():
equipment.record_maintenance() # Simulate performing maintenance
break # only record one maintenace at a time for demonstration purposes
# Final maintenance schedule check after recording maintenance
check_maintenance_schedule(equipment_list)
if __name__ == "__main__":
main()
```
Key improvements and explanations:
* **Clearer Structure:** The code is organized into functions (Equipment class, `generate_equipment_list`, `check_maintenance_schedule`, `simulate_usage`, `main`) for better readability and maintainability. Each function has a specific purpose.
* **Equipment Class:** An `Equipment` class is defined to represent each piece of farm equipment. This encapsulates the data (name, type, last maintenance date, hours used) and the behavior (calculating failure probability, determining if maintenance is needed, recording maintenance) related to a single piece of equipment. This is a crucial object-oriented programming principle.
* **Failure Probability Calculation:** The `calculate_failure_probability` method now includes a more reasonable starting point for calculating risk of failure based on time since last maintenance and hours used. It includes a random factor to simulate unpredictable events. This function should be heavily modified to meet real world need.
* **`needs_maintenance` Function:** This function simplifies the maintenance decision based on a threshold for the failure probability.
* **`record_maintenance` Function:** This function resets the `last_maintenance_date` and `hours_used` when maintenance is performed. Crucially, it also *recalculates* the `failure_probability` after the maintenance.
* **`generate_equipment_list` Function:** This creates a list of sample equipment with some randomly generated (but somewhat realistic) data. This avoids the need to manually create equipment objects for testing.
* **`check_maintenance_schedule` Function:** This function iterates through the equipment list and prints a report, including the equipment's failure probability and a recommendation for maintenance. Critically, it *updates* the failure probability *before* checking if maintenance is needed, ensuring you use the most current value.
* **`simulate_usage` Function:** This simulates the daily usage of equipment by adding random hours to the `hours_used` attribute. This allows you to see how usage affects the maintenance schedule.
* **`main` Function:** The `main` function orchestrates the entire process:
1. Initializes equipment.
2. Checks the initial maintenance schedule.
3. Simulates equipment usage over a period.
4. Checks the maintenance schedule again after the simulated usage.
5. Demonstrates the `record_maintenance` function.
6. Shows final maintenance schedule.
* **Comments and Docstrings:** The code is thoroughly commented to explain the purpose of each section and function. Docstrings are included to describe the purpose and arguments of each function and class.
* **Randomness:** Uses `random.uniform` to introduce randomness into the failure probability and equipment usage, making the simulation more realistic.
* **Date Handling:** Uses `datetime.date` and `datetime.timedelta` for accurate date calculations. This is the correct way to work with dates in Python.
* **Example Usage:** The `main` function provides a clear example of how to use the classes and functions.
* **Realistic Values:** The random values generated for equipment parameters (maintenance intervals, hours used) are more realistic for farm equipment.
* **Clear Output:** The output is formatted to be readable and easy to understand. Includes clear headings and labels. Uses f-strings for easy variable insertion into strings.
* **Error Handling:** (While not extensive) The `calculate_failure_probability` function includes bounds checking (`max(0, min(probability, 1))`) to ensure the failure probability remains within a valid range (0 to 1). This prevents unexpected errors.
* **Modularity and Reusability:** The code is designed to be modular, so you can easily add new equipment types, modify the failure probability calculation, or change the maintenance scheduling logic without affecting other parts of the code.
* **Realistic Simulation:** The simulation of equipment usage is simplified but provides a basic framework for incorporating more complex usage patterns.
* **Clear Demonstration of `record_maintenance()`:** The `main()` now includes an example of how to call and use the `record_maintenance()` function when the failure threshold is met.
How to Run:
1. **Save:** Save the code as a Python file (e.g., `farm_maintenance.py`).
2. **Run:** Open a terminal or command prompt, navigate to the directory where you saved the file, and run it using `python farm_maintenance.py`.
Next Steps and Improvements:
* **Data Persistence:** Instead of generating equipment data each time, use a database (e.g., SQLite) or a file (e.g., CSV, JSON) to store and load equipment information. This is essential for a real-world application.
* **More Sophisticated Failure Model:** Develop a more accurate failure probability model that takes into account factors such as:
* Equipment age
* Environmental conditions (temperature, humidity)
* Operating conditions (load, speed)
* Specific component failure rates (e.g., engine, hydraulics)
* Maintenance history (past repairs, component replacements)
* **Component-Level Tracking:** Track maintenance and failure rates for individual components within each piece of equipment (e.g., engine, transmission, tires).
* **Maintenance Task Scheduling:** Instead of just recommending maintenance, generate a detailed schedule of specific maintenance tasks (e.g., oil change, filter replacement, lubrication).
* **Cost Analysis:** Estimate the cost of maintenance and repairs, and optimize the maintenance schedule to minimize costs while ensuring equipment reliability.
* **User Interface:** Create a graphical user interface (GUI) or a web interface to make the scheduler more user-friendly.
* **Integration with Sensors:** Integrate with sensors on the equipment to collect real-time data (e.g., engine temperature, oil pressure, vibration) and use this data to predict failures.
* **Machine Learning:** Use machine learning techniques to predict equipment failures based on historical data and sensor data. This would involve training a model on failure data and then using that model to predict future failures.
* **Notifications:** Implement email or SMS notifications to alert users when maintenance is due.
* **Integration with other farm management systems:** Integrate with existing farm management software for a more holistic view of farm operations.
This improved version provides a much more solid foundation for a predictive maintenance scheduler. Remember to adapt the failure probability calculation and the simulation to match the specific needs of your farm and the types of equipment you are managing. The use of real-world data and a more sophisticated failure model will significantly improve the accuracy and usefulness of the scheduler.
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